Truck Apron Construction

Truck aprons require 8-12 inches of concrete depending on truck types and frequency of use. Standard semi-truck operations need 8-10 inches, while facilities with heavy articulated trucks or frequent loading may require 10-12 inches. The base should be 6-12 inches of engineered fill. We assess each facility's specific loading requirements and design accordingly for optimal performance and cost efficiency.

Proper drainage incorporates 1/8-1/4 inch per foot slope away from buildings, strategically placed drainage inlets, and connection to stormwater management systems. In Mansfield, we design aprons to handle heavy rainfall without ponding that could affect operations. We coordinate with civil engineers for comprehensive drainage solutions and ensure compliance with local stormwater regulations.

Heavy-duty reinforcement includes #4-#6 rebar at 12-18 inch spacing or heavy wire mesh for impact resistance. Some applications use fiber reinforcement for additional crack control. The reinforcement design accounts for dynamic loading from truck traffic and forklift operations. We specify reinforcement based on structural engineering requirements for each specific application.

Yes, we specialize in constructing or repairing aprons around active loading operations. This requires phased construction, temporary access routes, and coordination with facility management. We can work in sections, often during off-hours, to minimize disruption. Safety protocols and traffic control ensure continued operations while maintaining construction efficiency and worker safety.

Broom finishes provide excellent traction for wet conditions common in North Texas, while smooth trowel finishes offer easier maintenance. We can incorporate anti-skid additives for enhanced safety. The finish choice depends on operational requirements and weather conditions. Sealing is recommended to protect against weathering and chemical exposure from truck operations.

A typical truck apron project takes 2-6 weeks depending on size and complexity. A 5,000 square foot apron might take 3-4 weeks including site preparation, concrete placement, and curing. Phased construction allows continued use of some loading areas. Weather monitoring and permit processing can affect timelines. We provide detailed schedules with contingency planning.

Truck apron construction requires site development permits from the City of Mansfield, stormwater management approvals, and building permits for structural work. Additional permits may be needed for utility work or work near rights-of-way. We handle all permitting and coordinate with local inspectors. Environmental permits may be required for runoff management.

Truck apron costs range from $12-$25 per square foot depending on specifications and site conditions. A basic 8-inch apron might cost $15-$18 per square foot, while heavy-duty applications can reach $20-$25 per square foot. Factors include thickness requirements, reinforcement, drainage features, and site preparation needs. We provide detailed estimates after site evaluation.

Regular inspections identify cracking, settlement, or wear patterns. Joint sealing every 2-3 years prevents water infiltration. Surface sealing protects against weathering. Repairs address impact damage from forklifts. Proper drainage maintenance prevents water accumulation. We provide maintenance recommendations and can offer service contracts for ongoing care.

We develop traffic control plans that maintain safe access to loading docks during construction. This includes temporary aprons, signage, and coordination with facility operators. Work is often scheduled during low-traffic periods. Our crews provide clear communication about construction activities and ensure emergency access remains available at all times.